Raw materials are the first step in feed production and the key to determining feed quality. Before production, the poultry feed pellet machine will strictly screen and pre-treat the raw materials to ensure that every raw material entering the production line meets the quality standards. This link mainly includes the crushing, impurity removal and proportioning of raw materials.
Raw material crushing: The degree of crushing of raw materials directly affects the uniformity and digestibility of feed. The poultry feed pellet machine adopts a high-efficiency crusher, which can refine the raw materials into a suitable particle size, which is convenient for subsequent mixing and stirring, and improves the digestion and absorption efficiency of poultry to feed.
Impurities in raw materials, such as dust, stones, metal fragments, etc., not only affect the quality of feed, but also may pose a threat to the health of poultry. Therefore, the poultry feed pellet machine is equipped with precise impurity removal equipment, which effectively removes impurities in raw materials through magnetic separation, wind separation and other methods to ensure the purity of feed.
Precise proportioning: According to the type of poultry, growth stage and nutritional needs, the poultry feed pellet machine will mix different raw materials in a certain proportion through a precision batching system to ensure that each batch of feed can provide comprehensive and balanced nutrition to meet the needs of poultry growth and development.
Mixing and stirring is a crucial link in the feed production process, which directly affects the distribution and uniformity of the nutrients in the feed. The poultry feed pellet machine adopts advanced mixing and stirring technology to ensure that the raw materials are fully contacted and evenly dispersed during the mixing process to avoid local concentration or loss of nutrients.
Efficient mixing equipment: Using a double-axis or three-axis paddle mixer, the raw materials are forcibly stirred in the mixing chamber through high-speed rotating paddles to ensure that each grain of raw material can be evenly distributed in the mixed material.
Mixing time control: The length of mixing time directly affects the mixing effect. The poultry feed pellet machine automatically adjusts the mixing time according to the characteristics of the raw materials and the target mixing uniformity to ensure that the feed is mixed evenly and the nutrient distribution is consistent.
Mixing quality detection: The uniformity of the mixed feed is monitored in real time through the online quality detection system. Once an abnormality is found, the mixing parameters are adjusted immediately to ensure the stable quality of each batch of feed.
Pellet pressing is one of the core functions of poultry feed pellet machines. It not only determines the physical form of the feed, but also directly affects the nutrient retention, digestibility and storage stability of the feed.
Mold design: The key to pellet pressing lies in the design of the mold. The poultry feed pellet machine is equipped with molds of various apertures and shapes. The size, shape and density of the pellets can be adjusted according to the type of poultry, growth stage and feeding purpose, ensuring that the feed not only meets the chewing habits of poultry, but also meets their nutritional needs.
Pressing technology: The high-pressure and high-temperature pressing technology is used to extrude the mixed feed raw materials through the mold to form pellets. This process can not only increase the density of the feed, reduce the air contact area, and reduce the risk of oxidation and mildew, but also kill harmful microorganisms in the feed through high temperature, and improve the hygienic quality of the feed.
Pellet quality monitoring: Through the online quality monitoring system, the key indicators such as the length, diameter, hardness and density of the pellet feed are monitored in real time to ensure that each pellet of feed meets the quality standards and meets the growth needs of poultry.
Cooling and drying is the last step in feed production, and it is also an important link to ensure stable feed quality and extend shelf life. The poultry feed pellet machine adopts advanced cooling and drying technology to ensure that the feed is quickly cooled after pressing, remove excess water, and maintain the nutritional content and taste of the feed.
Cooling technology: Through the air cooling or water cooling system, the high-temperature pellet feed just pressed is quickly cooled to room temperature to prevent the feed from deteriorating due to high temperature, while improving the hardness and wear resistance of the feed.
Drying treatment: Hot air drying or microwave drying technology is used to further remove moisture from the feed, so that the feed reaches an ideal moisture content and improves the storage stability and shelf life of the feed.
Finished product inspection: After cooling and drying, the finished feed is subjected to final quality inspection, including moisture content, nutritional content, hygiene indicators, etc., to ensure that each batch of feed meets quality standards and meets market demand.
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